Laser Cleaning Machine
New Arrival Laser Cutting Machine TPF-1530
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Laser cleaning machine also called laser rust removal, rust cleaning laser, laser cleaning rust removal, rust removal laser cleaning machine, laser rust cleaning machine, rust cleaning machine, laser cleaning equipment, laser rust remover, rust remover laser and so on. If you are looking for cheap laser rust removal in UK, Canada, India, Australia, Pakistan, we would recommend you our company, our JNCT laser is the earlist manufacturer to produce laser cleaning machines, we are professional laser rust removal cleaning machine manufacturer in this industry for more than 10 years,main product include industrial laser machine, 100w laser cleaning machine, portable laser cleaning machine, jewelry welding machine, these are all our star product. Beside this, in different useage and power, we have 20w laser rust removal / 100 watt laser rust removal ( 100w rust cleaning laser /100w laser rust removal ) 200w laser cleaning machine/ 500w laser cleaner ( 500 watt laser cleaner ) 1000w rust cleaning laser / 1000 watt laser rust removal machine / 2000w laser cleaner removal / 1000w laser rust remover for sale / 1000 watt rust cleaning laser / 1000w laser rust removal /1000w laser cleaner / 1000w rust cleaning laser price for sale.
Laser Rust Removal Work Process: Laser rust removal uses laser radiation to clean the surface of the object. The contaminants attached to the surface are shaken by the action of the laser, and the contaminants attached to the surface are detached by evaporation and vibration, so as to achieve the purpose of cleaning the object.
Here we list this 12 facts the buyers want to know, you, to get the machine with best price for sale. And the 12 laser cleaning machines facts will help you save the least cost and price to get the most competitive price cleaning rust machine. Check below that you will interested in. And if any question about laser clean removal, welcome contract us freely. Contract Us >>
- Laser cleaning machine is a “Environmental friendly” cleaning method. It does not need to use any chemicals and cleaning fluids. The cleaned waste is basically solid powder, small in size, easy to store, recyclable, and can easily solve chemical cleaningproblems
- Laser cleaning can be transmitted through optical fiber, coordinated with robots and robots, to easily achieve long-distance operation, and can clean parts that are not easily reached by traditional methods.Through this way , it’scan ensure the safety of personnel when used in some dangerous places;
- Laser cleaning machine has high efficiency to help the buyer’s save time .
The cost of a laser cleaning machine will be determined according to the selected rust removal laser power, laser type, process requirements and other factors.
We need to help you choose the most suitable laser rust removal machine based on the cleaning effect, cleaning efficiency, cleaning object, whether there are pollutants in the cleaning, and the alternative cleaning process.
Next, I will explain the cost of the laser cleaning rust removal machine through the dimension of laser type:
Continuous light cleaning machine: It mainly contains three power parameters of 1000w, 1500w and 2000w, and is mainly used for rust removal.
The cost of this fiber laser cleaning machine is about 10000-14000$.
Pulsed light cleaning machine: divided into low power (50w & 100w), medium power (200w & 300w) and high power (500w & 1000w). The biggest advantage of pulsed light is that it has less loss to the substrate, so it is more professional. The cost of this pulse light laser rust removal machine is about 10,000$-100000$.
The cost of laser cleaning machines is higher than other cleaning processes, for the same reason that the cost of jet fighters is higher than that of cars. They are more complex machines with higher design and manufacturing costs. The degree of technical sophistication is not even comparable.
The laser generator for laser rust removal is very complicated. It requires a very powerful pulsed/continuous fiber laser, which produces very short peak power and very high pulses that are repeated thousands of times per second (“Q-switched” solid-state laser). The laser itself contains many precision optical components, is expensive to produce, requires extremely precise alignment, and must be assembled and sealed in a dust-free environment to avoid catastrophic damage caused by microscopic pollution. Lasers also require sophisticated electronic power supplies and water cooling systems.
In the past ten years or so, with the advent of cheaper YAG lasers and the popularity of optical fibers, the price of such lasers has dropped significantly. I believe that in the near future, laser cleaning will slowly spread to thousands of households.
The first purchase cost of laser cleaning is high, but no consumables are needed, and the maintenance cost is low.
Traditional cleaning equipment, although the initial purchase of the machine is lower than the laser cleaning, but the later maintenance cost is good, especially the high cost of consumables
Laser cleaning has the characteristics of environmental protection, high surface treatment quality, and easy automation. It conforms to the national policy of saving resources and protecting the environment, and is more in line with the requirements of China’s intelligent shipbuilding.
The daily maintenance of the ship is mainly to remove paint and rust. The ship sails for a period of time and needs to dock at the dock for local Sanda repairs. When sailing for a certain distance, all the paint/rust layer on the surface of the ship needs to be stripped off. The traditional removal method is sanding. , The workload is huge and seriously pollutes the environment.
At present, for the removal of ship paint, a comprehensive cleaning program of modulated pulsed light + nanosecond pulsed light has been developed, which can ensure that the paint layer is efficiently peeled off without damaging the hull substrate, saving resources and meeting environmental protection requirements.
Laser cleaning has the cleaning characteristics of non-grinding, non-contact, and non-thermal effects. While removing pollutants such as carbon deposits, it has no effect on the original parts of the engine.
Laser cleaning can also form a dense oxide protective film or molten metal layer on the surface of metal objects to improve surface strength and corrosion resistance.
Laser rust removal is a laser cleaning method and an effective method for cleaning metal parts. Using a fiber laser cleaning machine, you can quickly and thoroughly remove rust and other contaminants without damaging the metal below.
Laser rust removal is an excellent alternative to manual and chemical cleaning methods, because rust removal has higher precision and lower maintenance costs. This is also a good way to reduce the impact on the environment.
The advantages of laser metal cleaning machine are as follows:
- As a green technology, laser cleaning replaces the method of removing rust with consumables or chemicals. This is the only solution that complies with environmental regulations. In addition, pulsed fiber lasers have low power consumption.
- It is inefficient to spend a lot of physical labor to clean every part. It is expensive and can be executed more efficiently with robots. By eliminating manual labor by laser cleaning, this technology can easily be fully automated or semi-automated.
- Everyone who uses sandblasting faces the same problem: their machines are often interrupted. Both the presence of sand and the condition of the nozzles require regular monitoring and maintenance. Laser rust removal is a non-contact method that can continuously remove rust while drastically reducing maintenance costs.
Surfaces made of iron compounds are prone to rust-this is caused by a chemical reaction, that is, compounds made of iron are exposed to oxygen and moisture for a long time. Given that oxygen is almost everywhere, it is inevitable to treat rusty surfaces. These stubborn reddish-brown stains are not only corrosive scars on the surface of stone and metal, but also pain points for the eyes. They may appear on the iron sheets in your car, garden furniture, bicycle, boat, precision machinery or shed.
In real life, we have different rust removal methods. Some common home remedies include scrubbing the surface with vinegar or baking soda and a hard brush. Unfortunately, these methods can only temporarily solve the rust problem and are very complicated to operate. Fortunately, there is a simpler and more thorough method of rust removal; it is laser cleaning.
Laser cleaning, also known as laser ablation, uses a laser beam to remove impurities and contaminants on the surface of materials through irradiation. These impurities may include unwanted insulating materials, paint, rubber coatings, and rust.
Laser cleaning is the number one industrial method for removing rust on any surface.
It is widely used for cleaning metal materials and coating cleaning on the surface of stainless steel, carbon steel, and coated products. Using the laser cleaning washing machine, you can remove any rusty surfaces in your home.
Laser rust removal is mainly based on the principle of laser cleaning to remove the rust layer on the metal surface; Sandblasting rust removal is the use of physical impact mode to spray sand particles from the nozzle and hit the metal on the metal to clean the surface rust layer. Lose.
The difference between the two is that one is the use of laser and the other is the use of sand; laser rust removal does not cause any damage to the metal base material; sandblasting and rust removal will damage the base material for a long time. Although the efficiency of laser rust removal is not as high as that of sandblasting, high-power laser rust removal equipment is as efficient as sandblasting; laser rust removal only requires one person to operate, and there is no harm to the cleaning personnel during the operation. The working environment is good and there is no pollution, and there is no need to worry about environmental protection. The sandblasting and rust removal working environment is not good, there is a lot of dust, and there is also a problem of pollution to the environment.
Dry ice cleaning: Because the -78°C dry ice particles are driven by the compressed air of the washing machine, the surface is cleaned at high speed. When they touch the dirty surface, the heat exchange occurs due to the temperature difference, and the dirt will quickly expand and contract. Physical changes, so the cleaning process uses the principle of thermal expansion and contraction of objects and the principle of gas sublimation.
Laser cleaning: Use high-frequency and high-energy laser pulses to irradiate the surface of the workpiece. The coating layer can instantly absorb the focused laser energy, so that the oil, rust or coating on the surface can be evaporated or peeled off instantly, which can effectively remove surface attachments or surfaces at a high speed. The cleaning method of the coating, and the laser pulse with a short action time, will not damage the metal substrate under the appropriate parameters.
The two are actually not much different. One is cold and the other is hot. Both are flexible cleaning. Laser-washable dry ice can also be washed. The key is the price. If you ask the price of laser cleaning, the manufacturer will ask you what to wash. There are 50-1000W models with different powers, and the cleaning things are different, which determines the price. So there is an interesting phenomenon. Basically, the price trend of laser cleaning machines can refer to its power value. The imported dry ice cleaning machine is only a few hundred thousand, and it is very versatile. One machine is often capable of many cleaning conditions, but it is more troublesome to buy dry ice.
Principle of chemical cleaning: Remove oxide scale and rust on metal surface by acid solution. It is oxide scale. The metal oxide and acidic solution react chemically to form a solution of acid-soluble salts and be removed. The entire cleaning process has very accurate requirements for the concentration of the solution and the cleaning time. Moreover, the entire cleaning process is uncontrollable, because the concentration of the acidic solution changes according to the number of cleanings, so that the cleaning time will also change. It requires the staff to have a long working experience to understand the influence of the time and concentration of the solution on the objects to be cleaned. So chemical cleaning is another kind of empirical cleaning.
Principle of laser cleaning: Use high-frequency and high-energy laser pulses to irradiate the surface of the workpiece. The coating layer can instantly absorb the focused laser energy, so that the oil, rust or coating on the surface can be evaporated or peeled off instantly, which can effectively remove surface attachments or surfaces at a high speed. The cleaning method of the coating, and the laser pulse with a short action time, will not damage the metal substrate under the appropriate parameters.
The chemical cleaning solution is easy to volatilize, and the volatilized gas will cause certain damage to the human body if it is contacted for a long time; while the laser cleaning will not produce any dust and pollutants, and the studio does not need to wear protective equipment.
After the iron reacts with oxygen and water molecules in the air, it will oxidize to produce iron trioxide, which is also called rust.
Rust forms when iron is combined with the oxidation dissolved in water. This means that if the air does not contain water vapor, or there is no water at all, or there is no dissolved oxygen in the water, rust will not form. When a drop of rain falls on the surface of a shiny iron, the drop of water stays clean for a short time. However, after a while, iron and oxygen in the water began to combine to form iron oxide, or rust. The water droplets will turn reddish, and the rust will be suspended in the water. When the water droplets evaporate, the rust remains on the surface, forming a reddish rust layer. Once rust is formed, it will spread even in dry air. This is because rough rust tends to condense the water vapor in the air. It absorbs water vapor and stores it. This is why it is much easier to prevent iron rusting than to prevent rusting from spreading.
How does rust removal work?
Principle of laser cleaning: Use high-frequency high-energy laser pulses to irradiate the surface of the workpiece. The coating layer can instantly absorb the focused laser energy, so that the oil stains, rust spots or coating on the surface can be evaporated or peeled off instantly, and the surface attachments or surface can be effectively removed at a high speed. The cleaning method of the coating, and the laser pulse with a short action time, will not damage the metal substrate under the appropriate parameters.
There are two main types of laser cleaning machines, one is pulsed light cleaning machine; the other is continuous light cleaning machine.
The main difference between the two is the degree of loss to the substrate.
1.Continuous light has a large loss to the substrate; pulsed light has a small loss to the substrate.
The continuous light cleaning machine mainly has three power parameters of 1000W, 1500W and 2000W, and the main application is rust removal.
2.Pulsed light cleaning machine is divided into low power, medium power and high power. Low power has 50w and 100w; medium power has 200w and 300w; high power has 500w and 1000w. Mainly used for rust removal, paint removal and oil removal.
Today’s manufacturing industry is developing rapidly, and the application scale of various mechanical and electronic products has greatly increased. However, these devices require some maintenance before assembly and after a period of operation, including cleaning some materials or components. Traditional cleaning processes, such as mechanical friction cleaning, chemical corrosion cleaning, strong impact cleaning, high-frequency ultrasonic cleaning, etc., are very time-consuming, cannot be automated, and usually have harmful effects on the environment.more
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